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Home » Topics » Barns » Barn Design

Barn Design
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Free cow traffic in automated milking systems

Promote calm milking robot entries and support natural behaviors with free cow traffic.
April 30, 2026
Paul Peetz

The introduction of automated milking systems nearly 30 years ago raised a key question: When should cows be milked?


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Beyond the gate: What really drives sorting efficiency?

Sort gates require proper installation, regular maintenance and care to perform optimally and meet your expected sort percentages. The proper setup can streamline daily tasks, improve herd health and boost reproductive performance.
March 2, 2026
Stephanie Finn and Jamie Fox

Sort gates require proper installation, regular maintenance and care to perform optimally and meet expected sort percentages. Even small adjustments – like fine-tuning the antenna read range or resolving data integration issues – can significantly improve performance and cow management.


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Maternity barn: Setting the stage for healthy beginnings

A maternity pen designed to prioritize calf health, biosecurity and operational efficiency helps to safeguard newborn calf welfare and ensure the sustainability and profitability of the operation as a whole.
December 24, 2025

Many dairy operations are reexamining their maternity barns and calf holding areas. In this article, we will explore five benefits of modernizing these facilities and the positive outcome improvements can bring for both your calves and your entire dairy operation.



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Across the country: Using sort gates to improve reproduction

Dairy producers from Iowa, Kansas and Washington give their thoughts on utilizing sort gates for reproductive purposes.
July 16, 2025
Matti McBride

Technology continues to push the envelope when it comes to reproductive efficiency. Automated monitoring systems and sort gates have proven to be productive investments for dairy farms across the country.


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The ‘toll’ of an automated milking barn design

When designing a new automated milking facility, consider the advantages of tollbooth designs over perpendicular configurations.
June 25, 2025
Keith Ortiz

The dairy industry has spent the last few decades designing barns for automated milking – resulting in hundreds of different configurations – all of which have been a variation of two robots layouts: perpendicular and tollbooth.


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Coordinated planning for a successful dairy expansion

Rising construction costs, limited heifer supplies, processor capacity constraints and regulatory requirements must be addressed during an expansion and can strain cash flow and working capital during the planning period.
June 7, 2025
Jim Moriarty

A well-conceived and coordinated plan is essential for a successful expansion that achieves the dairy family's objectives. Here are key areas to address and implement.


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Go with your goals: How to choose the right cow flow system for your automated milking barn

There are several options when it comes to designing an automated milking barn, including free-flow traffic, guided-flow traffic, modified guided-flow traffic and batch milking. Consider the pros and cons of each and how they align with your dairy's goals before making a final decision.
May 8, 2025
Stephanie Dillon

A great feature of automated milking systems is the flexibility they can offer in terms of cow flow. For every producer interested in automated milking, the philosophy of, “If you can imagine it, it can become reality,” holds true, as there are a variety of cow traffic setups that can be used to help producers meet their goals.



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Chris-Adie Holsteins: Staying cow-oriented while looking to the future

The Flaman family stays committed to cow health and comfort while embracing innovation.
January 22, 2025
Matti McBride

In a conversation with Matthew and Mike Flaman of Chris-Adie Holsteins, it’s obvious that their cows are top priority. Terms like “cow flow” and “cow comfort” pepper their descriptions of the operation. With an average of 38-40 litres of milk per day, the Holsteins of Chris-Adie are well cared for.


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New barn makes winter work days better at Creekside Dairy

January 6, 2025
Walt Cooley

Winter work days are much better for dairyman Cameron Turner this year. This is the second winter he and his family’s dairy will be milking cows with robots in an enclosed barn. Their new dairy was finished in the fall of 2023.


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[Podcast] Reyncrest Farm with Tyler and Mackenzie Reynolds

September 24, 2024

Discussing cow comfort, genetics, succession planning and social media presence, brother and sister Tyler and Mackenzie Reynolds join host Matti McBride on this episode of the Progressive Dairy Podcast. Learn how a new barn has resulted in increased production, how three siblings returned to the western New York dairy, the impact genetics has had on Reyncrest Farm’s herd and the opportunities that come with showcasing dairy farming on social media.


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