The new order distribution system, capable of holding approximately 155,000 boxes of beef, will be housed in a new 62,000-square-foot building specifically constructed for that purpose. This will increase boxed beef capacity at Dodge City by 130,000 boxes.
The new system uses Retrotech automation and Viastore equipment, and replaces a system that has served the plant since Ronald Reagan was president.
Strategically located in western Kansas, the Dodge City plant supplies beef products to retail, foodservice and processed foods customers throughout the U.S. and internationally. The new system will allow Cargill to better support its customers and improve the plant’s ability to keep highly perishable fresh meat products flowing to hundreds of destinations.
“This new distribution system will benefit our customers by improving order accuracy and on-time delivery, in addition to providing better capability to handle the ever-increasing complexity of product offerings shipped to domestic and international markets,” said John Keating, president of Wichita, Kansas-based Cargill Beef.
“Installation of this new system will help us better meet our customers’ expectations, something we have demonstrated as a core competency through similar investments made in recent years at our Schuyler, Nebraska; Friona, Texas; and High River, Alberta, Canada, beef processing plants.”
Operationally, the new order distribution system at Dodge City will deliver increased efficiency, improved reliability, reduced maintenance, lower operating costs and increased capacity and utilization, in a more sustainable way due to improved energy use compared with equipment manufactured three decades ago.
The investment at Dodge City continues Cargill’s ongoing commitment to invest in its facilities with an emphasis on providing superior customer service. The company has invested more than $760 million in capital expenditures in its North American beef processing plants over the past 10 years.
Cargill’s Dodge City beef processing facility opened in 1979, is located on 1,400 acres, employs nearly 2,700 people and harvests 6,000 head of cattle daily.
Annually, the plant’s local economic impact includes a payroll of more than $83 million, $8 million paid in taxes, $1.7 billion worth of goods and services purchased and approximately $120,000 reinvested in the community through donations from the Dodge City Cargill Cares Council and Cargill, Inc. 
—From Cargill news release
